I finally received my Petromax 500CP that I purchased from eBay Germany yesterday. She is a 1960 German Army Petromax 829 500cp. Upon removing the lantern out of the box, I immediately noticed that the pressure gauge screw #149-1 was completely bent inwards. I attempted to remove the screw in order to preserve the original gauge and was unable to do so. The bend in the screw only allows me to turn it about 10-15 degrees in each direction before stopping.
My question is: What steps I can take in order to successfully remove the damaged screw without actually destroying or damaging the inner threads, which seem to still be in tact (for the 10-15 degrees the screw does spin, there is no resistance which leads me to believe the threads are still in tact).
You might be reading this and saying just throw away the entire unit and buy another #149, but I am trying to avoid that option as much as possible. Why? Because there is a clear quality difference between the ones made in the 1960's (German made) and the current ones that are of oriental origins which never properly hold pressure etc. When comparing this German gauge to my current China made gauge, I can easily spot the differences in the weight, quality of the glass covering the number etc.
The two options I have considered in removing the damaged screw are 1) Bending the screw back out and attempting to screw it off 2) Dremel (cut) the visible portion of the screw off, then drill out the inner remains with a smaller bit (probably not as easy as I think it would be)
What other options would you guys consider in terms of removing this screw? I am really disappointed with this and would love to preserve the gauge, and the lanterns all German workmanship.
Below are some photos and a video showing me twisting the knob from ANY recommendations would be appreciated.
And the video showing me twisting the screw to the point it stops at both ends: http://www.youtube.com/watch?v=iUO3dL98lcg